Tuesday, March 9, 2010

Graduation Design

Self Assessment:1.Be adept at pretreatment, liquid, powder and electro- coating, pad printing and silk-screen project design, process management, quality measurement and technology management.
2.Know well of 5s/RoHS/EHS/six sigma/lean production system.3.Be diligent, conscientious, passional and flexible.
Career Objective:Work Experienceop
Zhongshan Vatti Gas Appliances Co.,Ltd.Industry:Others | Company Type: | Company SizeCompany Profile:2007-7 - 2009-7 Painting department
Location:Zhongshan | Job Type:Full-time | Department: | Report to: | Number of Subordinates:employees | :
Job Category:Production Manager
Career Level:management ( manager / director)Responsibilities and Achievements:
Job Description: Operate the department,
1.Constitute and improve the organization structure of whole department, position instructions, salary caculation system with the performance evaluation manners.
2.Establish operation standards for the whole department, such as production arrangement and control standard, work area management standard (main contents for 5S), material management standard, process and equipment management standard as the base of improvement of department management system.
3.Train the production supervisor and shift leaders to meet the postion, and prepare successors as the vice shift leaders.
4.Make the department targets per the manufacture center targets, and push the whole department to meet the targets.
5.Responsible for new project introductions,make PFMEA, prepare painting racks,special process, equipment and material, establish standard operation procedure, train the workers.
6.Responsible for the delivery date of painting department, control the quality, reduce the cost.
7.Responsible for discipline of workers and safty of the whole department.
8.Responsible for the painting waste water and gas discharge quality control,and waste dregs treatment.
9.Communicate with related departments for abnormal issues, and push them to solve the problems.
10.Organize team building activities and publicity of company culture.
11.Excute the command of the manufacture center and reflect the workers right requirements.
12.Participate in important decision of surface treatment process,such as new matrial supplier and outsourcing supplier selection, new process and equipment choice.
Direct report to: Guanghui ZhengNumber of Subordinates: 96
Reference: Guanghui ZhengReason for Leaving: For new stage and better salary.
Achievements: 1.The painting department, the raise funds project of Zhongshan Vatti Gas Appliance Co.,Ltd.,had been completed for one year, but it had not achieved mass production. The powder coating line could only produce some low-side black inner parts of gas appliances, the liquid coating line could not produce any good part and left 3000 pcs defective exterior parts. I changed the orgnization structure of the department and the painting process, achieved mass productine in 3 months.
2.Established production management system.
3.Reduced the cost of production, the powder coating product average cost reduced 36.64%, the liquid coating product reduced 17.82%.spyder jackets

4.Participated in 2008 Olympic Games Torch painting project introduction.
5.Participated in Vatti CBD project six series products painting introduction, established filling putty and polishing process for the defects of the arch area welding surface, enhanced the production capacity from 120 sets per day to 1600 sets per day.
Zhuhai Flextronics computer Co,Ltd.
Industry:Hardware/Network Equipment | Company Type: | Company Size:
Company Profile:
2006-7 - 2007-7 Engineer Head
Location:Zhuhai | Job Type:Full-time | Department: | Report to: | Number of Subordinates:employees | :
Job Category:Technical Engineer
Career Level:Senior Position (Non-managerial)
Responsibilities and Achievements:R1、process control: abnormal process daily treatment, process improvement, process setup and document edition( flow chart, operation introduction, package operation introduction, work introduction, equipment maintenance and check document), supplier audit and guidance, operator and technician training; layout improvement, new material and process introduction, production capacity analysis, BOM data analysis and so on; abnormal quality status analysis and improvement, inspection standard check and approve, take improvement action per the quality monthly report and customer complaint, and so on.
2. New project introduction: cost evaluation, production capacity evaluation, production line demonstration and trial run, process setup; FAI, DOE, PPAP; material, rack and fixture, parameter prepare and training.
3. Production management of Mosport line.
A1.Ultrosonic cleaning line process improvement chemical cost reduce 50%, enhance pass rate from 68% to 97%.
2. Paint fog (garbage) treatment system optimization----no remainder paint sticks to the pipe, paint fog captured by water can eliminate easily, the remainder in the water no glutinosity.
3. DI water system demonstrate and implement.
4. Zune project introduction: cleaning process and equipment demonstration.
5. Mosport, Mailbu and Martell projects introduction and maintenance.
6.ABB robot painting system transport system improvement----enhance the precision of rotation of jig, reduce the fall of parts.
2005/04--2006 /07:NEW of CNSBG Foxconn Technology Group
Industry:Hardware/Network Equipment | Company Type:Foreign Company / Rep. Office | Company Size:1000+
Company Profile:2005-4 - 2006-7 Process Engineer
Location:Shenzhen of Guangdong Province | Job Type:Full-time | Department: | Report to: | Number of Subordinates:employees | :
Job Category:Technical EngineerCareer Level:Senior Position (Non-managerial)
Responsibilities and Achievements:cheap north face jackets

1、process control: abnormal process treatment, process improvement, process setup and document edition( flow chart, operation introduction, package operation introduction, work introduction, equipment maintenance and check document), supplier audit and guidance, operator and technician training; layout improvement, new material and process introduction, production capacity analysis, BOM data analysis and so on; abnormal quality status analysis and improvement, inspection standard check and approve, take improvement action per the quality monthly report and customer complaint, and so on.
2、Secretary in charge of I.E. project of NEW I.E. technology committee branch of Foxconn.
Report Directly to: Factory Director
Reference: Rocky ZhangAchievements: 1. Printing ink cost reduction (20%) and solvent volatile reduction(20%).
2. Powder paint recovery system improvement, enhance the recovery rate 10%.
3. Defective part of powder coating repair project--use pen spray gun.
4. ES material part anti-finger coating peel off cause analysis and improvement( degreasing and conversion treatment process change).
5.Root cause analysis and improvement of pinhole of painting parts that were passivated by Cr3+ and meet RoHS.
Shandong Shuangli Group Co., LtdIndustry:Automobile | Company Type:State-owned Company | Company Size:1000+
Company Profile:1996-8 - 2005-3 Technical Design Mgr.
Location:Liaocheng of Shandong Province | Job Type:Full-time | Department: | Report to: | Number of Subordinates:12employees | :
Job Category:Technical Engineer
Career Level:Senior Position (Non-managerial)
Responsibilities and Achievements:
Control and manage the process of painting of whole company, control the parted-compartment of agricultural vehicle Anode electro-coating line production and process directly.
Report Directly to: Senior Manager
Number of Subordinate: 15Reference: Hongjun WangReason for Leaving: Transfering
Achievements: In this period, designed multi-aiguilles drilling machine for compartment manufacture and so on special production fixture and equipment,perfected all process, equipment, production management document of the Anode electro-coating and painting line for carriage, edited all kinds document of painting and other coating, designed high efficient deruster, paint flocculants formula and used them in company.
Educationshandong engineering and technology univercity
1994-9 - 1996-7 Surface Science and Protection Associates | | Jinan
Major Category:Science of Chemical & Pharmaceutical Engineering
Major Description and Courses:north face jackets
Basic course : Advanced Mathematics, Linear Algebra, Advanced Physics, Electrotechnics, Organic Chemistry, Physical Chemistry, Inorganic Chemistry, Analytical Chemistry, Chemical Engineering Principle, Chemical Engineering Machinery, Cartography of Machine, BASIC, and so on.
Specialized course: Metal Corrosion and Protection Principle, Metal Material, Anticorrosion Nonmetal Material, Anticorrosion Experiment, Chemical Engineering Machinery Design, Painting Technology, Metal Heat Treatment technology, Electroplate and Fine Decoration, and so on.
Graduation Design: Bronze Relic Corrosion and Corrosion Infection
Process:
1. Found Bronze samples, one type made per the component of Zhou Dynasty with special protective film (the film is Heiqigu or Lvqigu in Chinese), another made per ot